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Industrial Automation with Embedded Product Development

  • Houston
  • Industrial Automation
  • 20 weeks
  • B2B
  • C/C++, ARM Cortex, RTOS, MQTT, IoT Platforms

Project Brief

The project’s goal was to create cutting-edge embedded product development to increase automation processes, operational efficiency, and real-time monitoring for a prominent industrial automation firm.

Client Background

The client is a well-known industrial automation company based in Houston that specialises in automating manufacturing processes. They require a new embedded system to improve the efficiency and dependability of their automation equipment.

Key Challenges:

The current systems lacked real-time monitoring capabilities, resulting in delays in recognising and addressing problems.
Integration with various industrial protocols and existing infrastructure was complex and required robust solutions.
Ensuring the system's reliability and uptime in harsh industrial environments was critical.
Data security and integrity during transmission were major concerns.
The embedded product needed to be highly scalable to accommodate future expansions.
Developing a user-friendly interface for monitoring and controlling the systems was necessary.
Compliance with industry standards and regulations was mandatory.

Solution:

1. Discovery and Planning

Our team performed thorough stakeholder interviews and site visits to better understand the client's needs and the operating environment. Detailed technical specifications were written, and a complete project plan with precise milestones was created.

2. Development

The development procedure included selecting the proper hardware and software stack. For firmware development, we chose C/C++ and ARM Cortex processors because of their great performance and low power consumption. The Real-Time Operating System (RTOS) was chosen to govern real-time activities, while MQTT was used as a lightweight communications protocol suitable for IoT purposes. The development process was continuous, with periodic testing and validation at each stage to ensure compliance with the specifications.

3. Implementation

The implementation phase included deploying the embedded product in a controlled environment for initial testing. Feedback was gathered, and necessary improvements were implemented. To ensure that the system functions smoothly and is well-maintained, the client's technical people were thoroughly trained. Continuous support and updates were provided post-deployment to address any issues and incorporate new features as needed.

Tools & Technology Used

C++

Programming Language

ARM Cortex

Processors

MQTT

Messaging Protocol

Features:

Real-time Monitoring

The integrated solution monitors industrial processes in real time, allowing operators to notice and resolve difficulties quickly. This function lowers downtime and improves production operations.

Robust Integration

The use of modular and scalable hardware and software solutions enabled integration with multiple industrial protocols as well as existing infrastructure. This allows for easy communication and interoperability across different systems.

Enhanced Reliability

The embedded device is designed to function in severe industrial settings, with durable hardware components and a dependable RTOS, providing high uptime and low maintenance needs.

Secure Data Transmission

The embedded solution uses modern encryption techniques to enable safe and reliable data communication between the devices and the central monitoring system, shielding critical information from unauthorised access.

Scalable Architecture

The embedded product's scalable architecture allows for easy expansion and integration with additional devices and sensors, ensuring future-proofing and adaptability to evolving industrial requirements.

Values Delivered:

Real-time monitoring and prompt issue resolution improved overall operational efficiency by 35%.
The robust design and reliable performance of the embedded product ensured high uptime and reduced maintenance costs.
Advanced encryption techniques protected data integrity and security, complying with industry standards.
The scalable design enabled easy extension, ensuring the client's future development and technical improvements.
The user-friendly interface and intensive training sessions improved user happiness and productivity.

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